Manufacturing Capabilities & Daily Processing Capacities

Engineered for commercial-scale contract manufacturing. Explore our daily processing capacities across all nutraceutical and herbal dosage forms, supported packaging types, and live installed factory machinery.

Installed Industrial Plant & Laboratory Infrastructure

Explore our operational machinery divided across core manufacturing, high-speed automated packaging, and in-house microbiological & chemical quality testing suites.

Row 1

Core Processing & Powder Suite

Industrial Screw Press Extractor - Improva Herbal Products

Extraction Line

Continuous Screw Press Extractor

Installed Capacity: 100 L/Hour Continuous

Sanitary stainless-steel continuous screw press for pure juice and active botanical extraction from Amla, Aloe Vera, Giloy, and vegetable sources.

SS Double Helical Ribbon Blender and Vibro Sifter - Improva Herbal Products

Powder Suite

Ribbon Blender & Vibro Sifter

Installed Capacity: 1,000 kg / Day

Sanitary ribbon blender with precision vibro sifter and dehumidifier for homogeneous, lump-free protein, sachet, and herbal formulations.

High Pressure Homogenizer and Jacketed Processing Vessel - Improva Herbal Products

Liquid & Semisolid Suite

Homogenizer & Jacketed Vessel

Installed Capacity: 500 L/h Micronization

High-shear Gauda 250-bar micronization and jacketed cooking for smooth herbal juices, stable emulsions, and Ayurvedic avalehas.

Industrial Stainless Steel Multi Mill - Improva Herbal Products

Powder Suite

Multi Mill Pulverizer

Ganesh Pharma Tech Multi Mill

Variable-speed stainless steel multi mill for high-speed pulverization, granulating, and fine particle size reduction of dry botanicals.

Industrial Multi-Stage RO Water Purification Plant - Improva Herbal Products

Utility & Water

Industrial RO Water Plant

Multi-Stage Purified Water System

Multi-stage reverse osmosis filtration system delivering purified processing water compliant with WHO-GMP and FSSAI standards.

Row 2

Automated Bottling, Sealing & Coding Lines

Automated Multi-Head Liquid Filling Line - Improva Herbal Products

Liquid Suite

Automatic Liquid Filling Line

Sanitary Multi-Head Bottling Line

Enclosed automated multi-nozzle volumetric liquid filling line designed for hygienic, high-precision dosing of herbal juices and liquid extracts.

Automatic Rotary Capping Machine - Improva Herbal Products

Bottling Suite

Automatic Rotary Capper

Star-Wheel Indexing Closure Line

Continuous rotary bottle capper with calibrated torque control ensuring secure, uniform, and leak-proof sealing on PET and HDPE bottles.

Sigma CapSeal Automated Induction Sealing Line - Improva Herbal Products

Packaging Suite

Conveyor Induction Cap Sealer

Sigma CapSeal System

Automated conveyorized induction sealing system delivering 100% hermetic, tamper-evident foil seals to preserve freshness and prevent leakage.

Labeling Suite

Automatic Sticker Labeling Machine

Conveyorized High-Speed Applicator

Automated self-adhesive sticker labeling machine with precision wrap-around conveyor for neat, crease-free label application on round bottles and containers.

Thermal Shrink Packaging Tunnel - Improva Herbal Products

Packaging Suite

Thermal Shrink Tunnel

Secondary Bundle & Sleeve Packaging

Industrial temperature-controlled heat shrink tunnel for tamper-evident cap neck-sleeving and protective multi-pack bundling.

Automated Tea Bag & Sachet Packing Machine - Improva Herbal Products

Packaging Suite

Automated Tea Bag Packing Line

3 Machines Total • 25,000 / Day

Vertical form-fill-seal packaging machine equipped with conical hopper and volumetric dosing for herbal and dip infusions.

KGK Jet Industrial Inkjet Batch Coding Machine - Improva Herbal Products

Coding Suite

Online Inkjet Batch Coder

KGK Jet High-Speed System

High-speed continuous inkjet printer for clear, smudge-resistant printing of batch codes, manufacturing/expiry dates, and statutory MRP details.

Coding Suite

Batch Printing System

RYO High-Speed System

High-speed continuous inkjet printer for clear, smudge-resistant printing of batch codes, manufacturing/expiry dates, and statutory MRP details.

Row 3

Quality Control, Microbiology & Testing Lab

Microbiology Lab

Digital BOD Incubator

Labline Microbial Culture System

Microprocessor-controlled low-temperature BOD incubator for bacterial culture growth, stability studies, and biological oxygen demand testing.

Sterilization Suite

Vertical Autoclave Sterilizer

Labline Fully Automatic Steam Sterilizer

Fully automatic high-pressure steam autoclave for complete sterilization of glassware, culture media, and laboratory instruments.

Thermostatic Water Bath and Digital Colony Counter - Improva Herbal Products

Analytical & Microbial Lab

Water Bath & Colony Counter

Thermostatic Temperature & Counting Station

Thermostatic 6-hole water bath paired with a digital microprocessor colony counter for precise microbial enumeration and reagent incubation.

Precision Hot Air Oven and Lab Bacteriological Incubator - Improva Herbal Products

Thermal & Incubation Suite

Hot Air Oven & Lab Incubator

Dual Dry Heat Sterilization & Culture Unit

Dual precision thermal station featuring a digital hot air oven for dry-heat glassware sterilization alongside a dedicated bacteriological incubator.

Packaging Formats & Capacities

Types of Packaging & Daily Processing Capacities

We package finished formulations into bottles, jars, stand-up pouches, multi-track sachets, tea bags, and capsules with high-volume daily processing output.

🧴Commercial Packaging

Bottles & Jars

Formats: PET, HDPE, Glass Bottles & Wide-Mouth Jars (50 ml – 1,000 ml)

Products: Pure Amla & Aloe Vera Juices, Herbal Syrups, Tonics, Semisolid Pastes & Powder Jars

Operations: Automated filling, rotary capping, induction sealing, tamper-evident shrink sleeve & labeling

5,000 L

Litres / Day

🛍️Commercial Packaging

Stand-Up Pouches & Bags

Formats: Resealable Zipper Pouches, Gusseted Bags & Center-Seal Pouches (100g – 1kg+)

Products: Whey Protein, Plant Protein Blends, Collagen, Superfood Mixes & Herbal Churnas

Operations: Homogeneous ribbon blending, vibro sifting, nitrogen flushing & hermetic heat sealing

1,000 kg

Per Day (1 Metric Ton)

📦Commercial Packaging

Multi-Track Sachets & Stick Packs

Formats: Single-Serve 4-Side Seal Sachets & Multi-Lane Stick Packs (1g – 50g)

Products: ORS Formulations, Pre-Workouts, Energy Drinks, Effervescent Powders & Herbal Extracts

Operations: Multi-lane continuous packaging, precision volumetric auger dosing & easy-tear notch

5,000

Sachets / Day

🍵Commercial Packaging

Herbal Tea Bags & Infusions

Formats: Dip Bags with Tag & Thread, Foil Overwrapped Sachets

Products: Herbal Kadhas, Green Tea Blends, Herbal Dip Infusions & Botanical Cuts

Operations: Automated precision packaging lines with protective foil overwrapping

25,000

Sachets / Day

💊Commercial Packaging

Capsules (Pharma Bottles)

Formats: HDPE Pill Containers (#00 to #4 Sizes) with Induction Seals

Products: HPMC Vegetarian Capsules, Hard Gelatin, Standardized Herbal Extracts & Pellets

Operations: Semi-automatic capsule filling, dust extraction & tamper-evident induction sealing

50,000

Capsules / Day

Quality Assurance

In-House Microbiology & Chemical Testing Lab

Essential in-house microbiological and routine chemical testing ensuring hygiene, safety, and batch-to-batch quality.

🧫

Microbiology Testing

Routine bioburden analysis: Total Viable Plate Count, Yeast & Mold detection, and pathogen screening for complete batch hygiene.

⚗️

Chemical Lab Analysis

Fundamental wet-chemistry testing: pH balance, Brix (sugar solids), specific gravity, and total dissolved solids (TDS).

🔍

Physical Quality Checks

Moisture content determination, ash value, tap density, color/odor organoleptic evaluation, and solubility checks.

📦

Stability & Retention

Controlled batch sample retention and periodic ambient shelf-life monitoring across packaging runs.

Scale Your Brand

Ready to Manufacture Your Next Batch with Improva?

Schedule an on-site audit of our Pune plant or ship us your formulation requirements for a 48-hour commercial feasibility report.

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